Description

Thermax has a combined experience of more than 50 years and over 2,500 reference installations globally in more than 87 countries. Unequalled R&D support and unsurpassed experience in the combustion of 150 different types of solid fuels (fossil and biomass) makes Thermax a leader in Innovative boiler technologies.

Biomass fired steam Boilers

We offer both single-drum and bi-drum variants of this boiler, whose benefits include fuel flexibility, low maintenance, high efficiency, high availability, and reliability.

 

1. THERMEON – Thermeon the low cost, reliable source of steam is suitable for coal, wood and biomass briquettes, ensuring a high reliability and performance at a small capacity. The compact design results in very small footprint and saves installation spaces. The low height of the boiler allows easy access to all parts and controls. Boiler is supplied as a package along with assembles components, pre insulated and with a good sense of aesthetics.

Product Features
– Completely Paneled and Ultra-compact – Best Aesthetics in range
– Integrated Heat Recovery Unit – High Fuel Efficiency
– Bigger Fire Door – Easy Fuel Feeding
– Centrifugal Pump – Highly Flexible and Continuous Operation
– FD & ID Fan – No Back Firing, Instant and Complete Combustion
– Automatic Pressure Switch – High Safety & Reliable Performance

Operating Range
– Capacities : 300, 500 & 750 kg/hr (7 kg/cm²), 1.0 & 1.5 TPH (10.54 kg/cm²)
– Firing Fuels : Coal, Wood Logs, Briquettes

 

2. COCOMAX – Cocomax is a high-efficiency packaged smoke tube boiler designed to use crushed coconut as fuel. It can achieve an unmatched efficiency of 81%. Its winning edge comes from the excellence of its manufacturing standards, and stringent quality checks that go into every stage of its making.

Product Features
– Low cost heating
– Bubbling bed combustion to enhance output and efficiency
– Crushed coconut fired boiler
– Provided with unique combustor to prevent fuel from falling below the grate
– Specially designed chromium grate bar to protect smoke tubes from abrasion
– Fuel feeding can be mechanised as per customer requirement

Operating Range
– Capacities : In the range of 2 to 5 TPH
– Firing fuels :  Coconut shell, Rice /Sunflower /Coffee Husk, Groundnut /Palm
– Kernel / Macadamia Shell, Saw Dust, Woodchips, Palm DOC

 

3. HUSKPAC – Huskpac Ultra, the next generation rice husk fired boilers from Thermax, are designed to provide low cost heating with fuel efficiency as high as 74 %. Bubbling bed combustion, gives higher residence time to facilitate complete combustion, thus improving efficiency.

Product Features
– Low cost heating
– Bubbling bed combustion to enhance output and efficiency
– Rice husk fired boiler
– Top Loading design to avoid nozzle failure & bulging of reversal chamber
– Special ferrules to protect smoke tubes from abrasive husk ash
– Nozzles designed using Computational Fluid Dynamics (CFD) techniques to ensure proper cooling & longer life

Operating Range
– Capacities : From 2 to 5 TPH
– Firing fuels : Rice husk

 

4. COMBLOC – Combloc is packaged, multi-fuel fired steam boiler. The two major options for a solid fuel fired steam boiler were the Integrated Furnace Boiler and the conventional Hybrid Boiler. This meant that the choice boiled down to the reduced site work and better response to load of the Integrated Furnace Boiler, versus the promise of higher efficiency and fuel flexibility of the conventional Hybrid boiler so the ideal solution is the best of both of these designs packed into one which is Combloc. This robust product is a highly compact, efficient, plug and play packaged boiler.

Product Features
– Compact, skid mounted and modular construction – up to 40% reduction in foot print
– Pre-insulated and factory assembled – up to 80% reduction in site work
– Flexibility of fuels (Biomass/ Fossil) and combustors
– Quick startup and better response to load fluctuations
– Multi-pass hybrid construction with high combustion volume – better efficiency
– Easy ash removal and better accessibility for maintenance

Operating Range
– Capacities: 1500 kg/hr to 10000 kg/hr (recheck capacity)
– Firing Fuels: Wood Chips , Paddy Husk , Biomass Pellets ,Biomass briquette & Dry biomass

 

5. COMBIPAC – The Combipac boiler with its high performance and automatic modern styling confirms to the most exacting standards of safety, performance and efficiency. This boiler is manufactured with the latest engineering techniques, modern production equipment and with the expertise of highly skilled engineers and workers

Product Features
– Best suited to burn fine particles with controlled bed temperature
– Flexibility in operation and rapid responses to load
– Maximum unburnt losses
– Ability to handle high ash coal
– Low excess air required hence higher efficiency
– Fully automatic operation
– Uniform heat flux ensuring longer refractory life
– Specially designed air nozzle for optimum performance
– Ability to handle high moisture on coal

Operating Range
– Capacities :- 5-30 TPH
– Firing Fuels :- Wood Chips , Paddy Husk , Biomass Pellets ,Biomass briquette & Dry biomass

 

6. BI-DRUM – Thermax’s Powermax boiler also known as Bi-drum boiler is a versatile two drum, water tube design, solid fuel fired boiler generally used to generate high steam-pressure required for incidental power generation or cogeneration. It is also used for saturated steam applications, which demand uninterrupted operation on highly choking fuels. This boiler is rugged and can operate continuously throughout the year. In addition, since it has small water content, it responds rapidly to changes in loads and heat inputs.

Product Features
– High pressure steam due to its water tube design
– Uninterrupted operations
– High degree of superheat due to large heater
– The combustor can be adapted for any type of fuel firing
– Membrane water wall furnace
– In bed head exchanger and super heater
– Solutions consists of a pollution control equipment, air preheater and an Economizer

Operating Range
– Capacities :- 6 TPH – 50 TPH
– Firing Fuels :- Coal/ Biomass

 

7. THERMOSYPHON – This Thermosyphon boiler is a closed loop, high-pressure natural circulation unit using water as the heating media. It has a distinct advantage over traditional industrial heating systems like steam or thermic-fluid. Typical applications of the Thermosyphon includes deodorisation of edible oil at high temperature.

Product Features
– Completely automatic and suitable for unmanned operation
– Multi-fuel option – Indian & imported coal, rice husk, etc.
– Works on the principle of natural circulation – no pump required
– Requires minimum maintenance
– Multi-start helix angle guards against vapour lock

Operating Range
– Capacities : From 0.4 to 2.5 million kcal/hr
– Firing fuels : Solid fuels/agro-fuels

Oil & Gas fired Boilers

We offer oil & gas fired boilers exhibiting high efficiency and reliability. Our boilers are customised and specially designed to meet stringent emission norms with fine combustion control and high turndown ratio.

Thermax offers coil type steam boilers in the range of 50 to 850 kg steam per hour. The coil type boiler generates steam instantly and is extremely easy to install and commission. These boilers are safe, reliable and designed to operate on a wide range of liquid and gaseous fuels including heavy oil, light oil, gas, and dual fuel options.

 

8. STEAMATIC – Steamatic is a reliable, packaged instant steam generator suitable for steam or hot water requirements. It is a compact hassle-free solution to cut down operating costs of small heating loads, replacing expensive electrical systems. The large diameter of the pressure part tubes and the transparent filter is specially designed to spot sludge or rust, preventing coil choking, thus reducing downtime of boilers.

Product Features
– Instant steam generator
– Low cost alternative heating for laundries, canteens, etc.
– Skid mounted packaged heating unit with mono-block burner
– Multi-fuel option – HSD/Natural Gas/LPG
– High efficiency of about 90%(+/- 2%) on NCV
– Protected against low/no water flow
– Flame failure alarms
– Electrical overload lockout

Operating Range
– Capacities: 50 Kg/hr, 100 Kg/hr
– Firing fuels: HSD/ Natural Gas/ LPG

Industries
– Pharmaceutical
– Textile
– Chemical
– Rubber
– Wood
– Food & Beverage
– Engineering & Construction
– Cement
– Oil & Gas
– Hospitality
– Space Heating
– Agrobased

 

9. REVOMAX – Revomax, is a versatile, fully automatic, instant steam generating range of boilers designed for safe and reliable operations. Easy to install and commission, these time-tested boilers require very little maintenance. It features a specially designed furnace and combustion system to burn difficult heavy oils and offers fuel flexibility between light and heavy oils to help respond to fluctuating fuel prices.

Product Features
– Efficiency of 88% on NCV
– Reverse flame technology
– Unique patented membrane design
– Built-in heat recovery device
– Membrane design allows large tube diameter for coil enabling better steam dryness, less frequent de-scaling, longer coil life and minimum downtime
– Unique economizer – optimizer design ensures maximum heat recovery without possibility of feed water pump failure due to boiling/ vapor causing cavitation’s and pump failure
– Unique circulation burner design prevents leakage and eliminates fire hazard
– Ceramic wool refractory allows fast cooling of top plate and easy maintenance
– Easy access to all parts requiring maintenance
– Powder-coated, well lit control panel for better life in industrial environment and easy monitoring

Operating Range
– Capacities: From 100 to 850 Kg/hr
– Firing fuels: Light oil, gas or dual fuel
– The Revomax series incorporate a host of features that make them the first choice in their capacity range.

 

10. SHELLMAX – Shellmax is a packaged, three-pass smoke tube, with fully wet back boiler, when fitted with a special burner, these boilers are ideal for burning waste gases like biogas from decomposition of organic matter in distilleries, corex gas from the steel manufacturing process and liquid fuels.

Product Features
– 100% Skid ( up to 10 TPH ) mounted Plug and Play boiler
– Multi-fuel option – light oils/heavy oils/gases
– High dryness fraction steam increases usable heat
– Comes with mono-block/ dual block/steam atomized burner with world renowned technology from Oilon, Finland
– Large water holding capacity
– Corrugated furnaces for boilers above 6 TPH capacity
– Optional 3-element control systems for close monitoring of water level, steam flow & feed water flow
– Thermowiz™ Panel & Thermowiz™ Plus panels for advance boiler monitoring & control
– Overall efficiency of up-to 95 % with sensible heat recovery units & 103% with Dewtherm™

Operating Range
– Capacities : Standard 1 to 16 TPH, customized designs available upto 34 TPH F&A 100 deg cel
– Firing fuels : Standard – LDO, FO, LSHS & natural gas, customized design for other oil & gas fuels