Demineralisation Plant

Removes mineral salts from water through an ion exchange process applicable in the fields of steam, power, and cooling.

Description

What is DM plant?

DM Water Treatment Plant is used to Filter almost every mineral from the Feedwater by using the Deionization process. This Ionisation method helps to give mineral-free water for Laboratory applications, Scientific Purposes etc. Demineralized water is entirely free from natural minerals such as Magnesium, calcium, sulphate, chloride, sodium, etc.

Demineralized Water also known as Deionized Water, Water that has had its mineral ions removed. Mineral ions such as cations of sodium, calcium, iron, copper, etc and anions such as chloride, sulphate, nitrate, etc are common ions present in Water. Deionization is a physical process which uses specially-manufactured ion exchange resins which provides ion exchange site for the replacement of the mineral salts in Water with Water forming H+ and OH- ions. Because the majority of Water impurities are dissolved salts, deionization produces a high purity Water that is generally similar to distilled Water, and this process is quick and without scale buildup. De-mineralization technology is the proven process for treatment of Water. A DM Water System produces mineral free Water by operating on the principles of ion exchange, Degasification, and polishing. Demineralized Water System finds wide application in the field of steam, power, process, and cooling.

 

What is the TDS (Total Dissolved Solids) Level of DM Water?

Generally, DM Water TDS (Total Dissolved Solids) value will be Less Than 10 ppm or In Between 1 to 10 ppm. According to which process it should be used for, the Demineralisation Water Specification will vary a little bit.

 

What is the PH value of DM Water?

When we take the output of DM Plant Water, The PH Value of DM Water Will be 7. after few hours, the Oxidisation of Atmosphere make the DM Water slightly Acidic, at that time the PH Value can be below 6.

 

Process

In the context of Water purification, ion-exchange is a rapid and reversible process in which impurity ions present in the Water are replaced by ions released by an ion-exchange resin. The impurity ions are taken up by the resin, which must be periodically regenerated to restore it to the original ionic form. (An ion is an atom or group of atoms with an electric charge. Positively-charged ions are called cations and are usually metals; negatively-charged ions are called anions and are usually non-metals).

 

Ion Exchange Resins

There are two basic types of resin – cation-exchange and anion-exchange resins. Cation exchange resins will release Hydrogen (H+) ions or other positively charged ions in exchange for impurity cations present in the Water. Anion exchange resins will release hydroxyl (OH-) ions or other negatively charged ions in exchange for impurity anions present in the Water.

The application of ion-exchange to Water treatment and purification. There are three ways in which ion-exchange technology can be used in Water treatment and purification :

first, cation-exchange resins alone can be employed to soften Water by base exchange; secondly, anion-exchange resins alone can be used for organic scavenging or nitrate removal; and thirdly, combinations of cation-exchange and anion-exchange resins can be used to remove virtually all the ionic impurities present in the feedWater, a process known as deionization. Water deionizers purification process results in Water of exceptionally high quality

 

Deionization

For many laboratory and industrial applications, high-purity Water which is essentially free from ionic contaminants is required. Water of this quality can be produced by deionization.The two most common types of deionization are :

  1. Two-bed deionization
  2. Mixed-bed deionization

Two-bed deionization

The two-bed deionizer consists of two vessels – one containing a cation-exchange resin in the hydrogen (H+) form and the other containing an anion resin in the hydroxyl (OH-) form. Water flows through the cation column, whereupon all the cations are exchanged for hydrogen ions. To keep the Water electrically balanced, for every monovalent cation, e.g. Na+, one hydrogen ion is exchanged and for every divalent cation, e.g. Ca2+, or Mg2+, two hydrogen ions are exchanged. The same principle applies when considering anion-exchange. The decationised Water then flows through the anion column. This time, all the negatively charged ions are exchanged for hydroxide ions which then combine with the hydrogen ions to form Water (H2O).

Mixed-bed deionization

In mixed-bed deionizers the cation-exchange and anion-exchange resins are intimately mixed and contained in a single pressure vessel. The thorough mixture of cation-exchangers and anion-exchangers in a single column makes a mixed-bed deionizer equivalent to a lengthy series of two-bed plants. As a result, the Water quality obtained from a mixed-bed deionizer is appreciably higher than that produced by a two-bed plant. Although more efficient in purifying the incoming feedWater, mixed-bed plants are more sensitive to impurities in the Water supply and involve a more complicated regeneration process. Mixed-bed deionizers are normally used to ‘polish’ the Water to higher levels of purity after it has been initially treated by either a two-bed deionizer or a reverse osmosis unit.

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